Electric Vehicle Automotive Battery Pack Rotation Battery Testing System
Equipment Overview
The Battery Pack Rotate Test Device is a specialized testing instrument designed for lithium-ion traction battery packs and systems in electric vehicles. It simulates real-world conditions, such as high-angle uphill, downhill, rollover, and tilt scenarios, to evaluate battery performance and safety under extreme situations.
Key Features:
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360° Multi-Axis Rotation: Independently rotates battery packs around X, Y, and Z axes to simulate dynamic vehicle conditions.
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Intelligent Control System: Operated via PLC and touch screen, with the option for remote computer control. Test speed, angle, interval, and duration are fully programmable.
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Robust Structure: Double reinforced column support ensures stable and reliable rotation. Large perforated aluminum platform supports samples up to 2500mm × 1600mm and loads up to 2000 kg.
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Safety and Monitoring: Observe battery behavior under rotation; ensures no electrolyte leakage, no case rupture, no fire or explosion.
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Laboratory Simulation: Perfect for battery pack design optimization, product quality enhancement, and problem identification in R&D or production QA.
Applications:
Ideal for lithium battery pack manufacturers, electric vehicle manufacturers, and scientific research/testing laboratories, this device is essential for safety performance evaluation, R&D, and certification testing.
Operating Environment:
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Power Supply: AC380V±10%/50Hz, 15KW
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Ambient Temperature: 5℃–35℃
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Relative Humidity: ≤85%RH
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Must be free from high concentration dust, corrosive gases, and flammable or explosive atmosphere.
With this Battery Pack Rotate Test Device, you can ensure your EV batteries meet international safety standards such as UL2580, GB/T31467.3-2015, and ISO12405-3, providing reliable, safe, and high-quality battery systems for electric vehicles.
Technical Parameters
| Control and operation | PLC intelligent control system, dual system operation of touch screen and remote computer |
| Drive | Servo motor |
| Platform size | 2800mm length*1700mm width*30mm thickness, material: Aluminum. It can hold samples up to 2500mm*1600mm, and the height is less than 1000mm, can compatible with small and large size specimens 
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| Rotation direction | X/Y/Z axis switch automatically, as shown in the following figure, the left direction is rotate around the X-axis and the right direction is rotate around the Z-axis respectively. The Y-axis rotation test: make the sample rotated 90° around the Z-axis first, and then rotate around the X-axis. 
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| Rotation speed | 1°/s ~12°/s, can be preset on touch screen and computer directly 
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| Rotation angle | 0~360°, can be preset on touch screen and computer directly |
| Rotation angle increment | 90°, can be preset on touch screen and computer directly |
| Angle rotation accuracy | ≦0.5° |
| Sample clamping | Mechanical clamping |
| Testing process | Program automatic control |
| Safety protection | 1. Fault alarm and cause, processing prompt function 2.Fault display and self-diagnosis function 3. Motor overload alarm 4. Electric leakage alarm 5. Smoke alarm 6. Power-off protection, automatic memory 7. Integrate safety relay 8. Integrate safety grating |
| Monitor | 2 sets of dedicated high-definition cameras monitor real-time images and record and save |
| Main configuration | 1. Computer: Industrial all-in-one machine, with WIFI function, 1 set 2. Touch screen: WEINVIEW, 1 set 3. PLC: Mitsubishi, 1 set 4. Motor: Huichuan, 2 sets 5. Reducer: Jiacheng 6. Mechanical part: Sinuo 7. Software: Sinuo 8. Dedicated test room, should be provided by customers 9. The battery loading mechanism, such as cantilever crane or crane, should be provided by the customer |
Details
Product Tags:
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Electric Vehicle Automotive Battery Pack Rotation Battery Testing System Images
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